Xiagang Industrial Park, Jiangyin City, Jiangsu Province, China
Large horizontal machining center for heavy steel parts at Songyan Machinery, Jiangyin

CNC machining & fabrication manufacturer · Jiangsu, China

CNC Machining Parts 1 kg to 30,000 kg

Jiangsu Songyan Machinery Co., Limited manufactures custom machined parts and welded fabrications to your drawings. Cutting, welding, machining, grinding, heat treatment and inspection all run under one roof, so you receive finished, documented parts from a single supplier.

  • Turning
  • Milling
  • Grinding
  • Cutting
  • Welding
  • Fabrication
  • Heat treatment
Part weight
1–30,000 kgPer piece, machined or welded
Positioning accuracy
0.008–0.01 mmBoring and machining centers
Table load
50 tHorizontal boring and milling
Vertical turning
Ø3,200 mmTurn-mill, 2,000 mm height
Gear racks
M0.5–M36Precision DIN 5 to DIN 10
Exporting since
2007North America, Europe, Asia

Why Songyan

One source for precision parts and 30-tonne weldments

Sourcing a single machined assembly in China often means coordinating a cutting shop, a welding shop, a machine shop and a heat-treatment house. Every hand-off adds freight, waiting time and another chance for datums and tolerances to drift.

Songyan keeps the entire process route in-house. Plate is laser-cut and bevelled, welded on robotic cells, stress-relieved, machined on large horizontal boring and gantry centers, heat-treated, measured on a large-envelope CMM, then coated and crated for export. You work with one project engineer, receive one quotation and get one inspection dossier.

25+Imported CNC machining centers on the precision line
10,000m²Temperature-controlled precision machining workshop
5,000mmX-axis travel on horizontal boring and milling centers
10Heat-treatment furnaces, plus induction hardening to 12 mm

Heavy capacity, precision finish

Boring centers with 50 t tables and 5 m travels work alongside 5-axis gantries, turn-mill centers and cylindrical grinders. A 20-tonne housing is machined to the same 0.01 mm positioning accuracy as a 2 kg bushing.

Every process under one roof

Cutting, forming, welding, stress relief, machining, grinding, heat treatment and coating are planned together, so weld preparation, machining allowances and inspection points line up from the start.

Engineering review before quoting

Every drawing is checked for manufacturability, material availability and inspection method before we price it. Risks are flagged up front, not after the metal is cut.

Measured, tested, documented

CMM, laser tracker, NDT, spectrometry and mechanical testing are all in-house. Dimensional reports and material certificates ship with every order.

Exporting since 2007

Customers across North America, Europe and Asia receive parts that are rust-protected, export-crated, fully documented and ready to install.

Heavy machined steel parts staged on the production floor in Jiangyin

Production floor · Jiangyin

From a 1 kg flange to a 30-tonne frame, built to the same drawing discipline.

Wheel hubs, sheaves, crusher components, gearbox housings and mill parts staged for final machining and inspection.

Equipment

Heavy capacity, precision machines

More than 25 imported CNC machining centers in a temperature-controlled workshop, backed by heavy fabrication, ten heat-treatment furnaces and a large-envelope CMM.

50tTable load on horizontal boring centers
Ø3,200mmVertical turn-mill class
4,000mmCylindrical grinding length
5,000mmCMM measuring length
Temperature-controlled precision machining workshop
Temperature-controlled workshop
CNC vertical turn-mill center
Turn-mill center
CNC gantry machining center
Gantry machining

Featured products

Custom parts we machine to drawing

A selection from recent production. Every part is made to your drawing, sample or 3D model, in your specified material and to your inspection plan. The full catalogue shows 206 part types with typical sizes and materials.

Specialty line

Gear racks, module 0.5 to 36

Gear racks are where Songyan began. Since 2007 we have supplied standard and custom racks for CNC machine tools, CNC cutting systems, port and hydraulic cranes, construction hoists, printing presses and wood-engraving machines. Racks are hobbed or milled, hardened, and ground for the higher precision grades.

Types
Spur, helical and cylindrical; standard and custom
Module
0.5 – 36
Precision grade
DIN 5 – DIN 10
Materials
C45, 42CrMo, stainless, cast and forged steel, brass, nylon
Surface finish
Zinc, nickel, chrome, black oxide, painted
Hardening
Induction, carburizing, quench and temper

Industries served

Components for machines that work hard

We supply OEMs and maintenance teams in 18 industries, from wind turbines and mining shovels to seawater pumps and paper machines.

Wind turbine main shafts

Wind Power

Main shafts, Welded rotor shafts, Planet carriers, Torque arms

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Shearer ranging arms

Coal Mining Machinery

Shearer ranging arms, Haulage housings, Planetary carriers, Trapping shoes

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Padlock links

Mining Shovels & Haul Trucks

Padlock links, Rope sheaves, Boom and stick parts, Truck frames and axles

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Crusher bowls

Crushing & Aggregates

Main frames, Bowls, Adjustment rings, Head assemblies

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Kiln support rollers

Cement, Mills & Metallurgy

Kiln support rollers, Mill drive gears, Coal mill wearing rings, Vertical mill liners

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Idlers

Construction Machinery

Idlers, Splined idlers, Drive tumblers, Track shoes

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Axially split casings

Pumps & Seawater Systems

Axially split casings, Volute casings, Suction casings, Diffuser casings

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Cross valve bodies

Valves & Flow Control

Cross valve bodies, Flanged valve bodies, Valve balls, Valve sleeves and seats

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BOP bodies

Oil & Gas and Offshore

BOP bodies, Valve boxes, Valve blocks, Forged valve bodies

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Turbine casings, lower half

Power Generation & Hydro

Turbine casings, Guide vane carriers, Pelton runners, Spiral casings

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Compressor cylinders

Compressors & Blowers

Compressor cylinders, Compressor bodies, Volutes, Diffusers

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Decanter bowl shells

Separation & Centrifuges

Decanter bowl shells, Decanter rotors, Conical bowls, End hubs

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Large pulper rotors

Pulp & Paper

Pulper rotors, Screen cylinders, Conical screens, Refiner parts

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Traction motor housings

Rail Transit & Electric Motors

Traction motor shafts, High-speed train shafts, E-bus motor shafts, Traction motor housings

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Dredge pump impellers

Dredging & Marine

Dredge pump impellers, Dredge sheaves, Pipe bends, Wear rings

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Machine beds

Machine Tools & Automation

Gear racks, Machine beds, Slotted frames, Multi-bore frames

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Hydraulic pistons

Plastics & Hydraulic Machinery

Injection moulding pistons, Spiral dispensers, Wear-resistant bushings, Taper sleeves

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Large spur gears

Gearboxes & Power Transmission

Large spur gears, Helical gear shafts, Pinion shafts, Splined-bore gears

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Large gantry coordinate measuring machine
Gantry CMM · 5000 × 4000 × 2500 mm

Quality control

Planned, measured, documented

APQP-based planning, first article inspection and five inspection gates on every order, supported by an in-house metrology, NDT and materials laboratory.

  • CMM and 3D laser tracker
  • Magnetic particle and ultrasonic testing
  • OES and ICP-AES chemical analysis
  • Tensile, impact and creep testing
  • Metallography and hardness
  • Dimensional reports and 3.1 certificates
Direct-reading spectrometer
Spectrometer
Mechanical testing machine
Tensile testing
Metallographic microscope
Metallography

How we work

From drawing to delivered part

A clear sequence with a checkpoint at every hand-off, and photo updates at each milestone, so you always know where your parts are.

  1. Send your drawing

    PDF or DWG with tolerances, STEP or IGES model, material, quantity, finish and required date.

  2. Review & quotation

    Our engineers check manufacturability, define the route and machines, and quote price and lead time.

  3. Material & planning

    Certified material is ordered or allocated from stock; the control plan and inspection points are agreed.

  4. First article

    The first piece is fully measured against the drawing and the report is sent for your approval.

  5. Production

    In-process checks at every operation, NDT and hardness testing where specified, photo updates.

  6. Inspection & shipment

    Final inspection, documentation, rust protection, export crating and dispatch by sea, air or rail.

RFQ checklist

What to include for an accurate quotation

Complete information lets us quote a firm price in the first reply. If a detail is still open, tell us and we will recommend options.

Start your enquiry
  • 2D drawing (PDF or DWG) with tolerances, GD&T and surface finish
  • 3D model (STEP, IGES or Parasolid) for complex geometry
  • Material grade and standard, or the application so we can propose one
  • Quantity: prototype, batch size and annual volume
  • Heat treatment and finish: hardness, coating, plating, paint system
  • Inspection: reports, NDT, certificates and third-party requirements
  • Delivery: required date, Incoterm and destination port

About us

Your machining partner in Jiangyin, China

Jiangsu Songyan Machinery Co., Limited began as a gear rack producer and has exported racks and machined components to North America, Europe and Asia since 2007. Today we machine, weld and fabricate custom parts from 1 kg to 30,000 kg for OEMs in wind power, mining, pumps and valves, rail, oil and gas and process equipment.

Our factory sits in Xiagang Industrial Park, Jiangyin, one of China's leading steel and machinery centres, about two hours from Shanghai.

CNC machining workshop overview in Jiangyin Red-hot steel part during quenching Row of horizontal machining centers

FAQ

Questions buyers ask before the first order

Can't find your answer? Ask us directly; a sales engineer replies to every enquiry personally.

Contact our team
What size and weight of CNC machined parts can Songyan Machinery produce?

Songyan Machinery produces machined, welded and fabricated parts from 1 kg up to 30,000 kg per piece. Horizontal boring centers accept workpieces up to 50 t with 5,000 mm of X travel, vertical turning reaches the Ø3,200 mm class, and cylindrical grinding handles up to Ø630 × 4,000 mm.

Which machining processes do you offer?

CNC turning and turn-milling; CNC milling, horizontal boring and 5-axis machining; cylindrical, surface and gear grinding; laser, plasma and flame cutting; robotic and manual welding; and complete fabrication. Heat treatment, gear cutting, surface treatment, coating and assembly are handled within the same order.

What materials can you machine?

Carbon steel, alloy steel, stainless steel including duplex 2205 and super duplex 2507, nickel alloys such as Inconel 625 and 718, Hastelloy and Monel, tool and die steels such as D2 and H13, titanium alloys including Grade 5 (Ti-6Al-4V), aluminium alloys such as 6061 and 7075, copper alloys including brass and bronze, cast iron, cast steel and engineering plastics.

Can you machine titanium and nickel alloys such as Inconel?

Yes. Titanium and nickel alloys are machined with rigid setups, sharp carbide or ceramic tooling, high-pressure coolant and controlled cutting parameters to prevent work hardening and heat damage. Material certificates and PMI verification are available on request.

What tolerances can you hold?

Machine positioning accuracy is 0.01 mm, or 0.008 mm on our precision horizontal centers. Ground diameters typically reach IT5–IT6 with Ra 0.4–0.8 µm. Achievable tolerances depend on part size, material and geometry, so every drawing is reviewed before quoting and the tolerance is confirmed up front.

What equipment do you have for large parts?

Horizontal boring and milling centers with up to 50 t table load and X 5,000 × Y 3,200 × Z 2,500 mm travel; gantry and 5-axis gantry machining centers; vertical turn-mill centers to the Ø3,200 mm class; a 400 t press brake; a 6 t robotic welding positioner; ten heat-treatment furnaces; and a gantry CMM measuring 5,000 × 4,000 × 2,500 mm.

What material testing can you perform in-house?

Our laboratory performs chemical analysis by direct-reading optical emission spectrometry, ICP-AES and carbon-sulfur and O/N/H analyzers; mechanical testing including room- and elevated-temperature tensile, impact, hardness, creep and friction-wear tests; and metallographic examination of microstructure, grain size and case depth.

What do I need to send for a quotation?

A 2D drawing (PDF or DWG) with tolerances, a 3D model (STEP or IGES) where available, the material grade, quantity, and any heat-treatment, surface-finish or inspection requirements. Send them to sales@symachiningparts.com or by WhatsApp to +86 189 1530 7612.

Do you accept small orders and prototypes?

Yes. We machine single prototypes, small batches and repeat production runs, and can hold stock for scheduled call-offs.

What is your typical lead time?

Typically 2–4 weeks for prototypes and samples, 4–8 weeks for production batches and 6–12 weeks for heavy weldments and large forgings. The exact lead time is confirmed on every quotation.

Which inspection documents do you provide?

Every order ships with a dimensional inspection report and material certificate. When specified, we also supply EN 10204 3.1 certificates, MT, UT and hardness reports, CMM reports, chemical and mechanical test reports, balancing certificates, coating reports and first article inspection. Third-party inspectors are welcome.

Do you offer heat treatment and surface finishing?

Yes. Ten furnaces cover normalizing, quenching and tempering, annealing and solution treatment; induction hardening reaches 12 mm depth; carburizing is available for gears and racks. Finishes include zinc, nickel and hard chrome plating, black oxide, anodizing for aluminium and industrial paint systems applied on an automatic coating line.

How are parts packed and shipped?

Parts are protected with rust-preventive oil and VCI film, then packed in fumigation-free plywood cases or bolted to steel skids for heavy items. We ship FOB Shanghai or Jiangyin, CIF, CFR or DDP, by sea, air or rail.

Will my drawings be kept confidential?

Yes. Drawings and models are used only to quote and manufacture your parts and are never shared with third parties. We are happy to sign your NDA before you send files.

Where is Songyan Machinery located, and which markets do you serve?

Our factory is in Xiagang Industrial Park, Jiangyin City, Jiangsu Province, China, about two hours by road from Shanghai. We have exported machined parts and gear racks to customers in the United States, Europe and Asia since 2007.

Request a quote

Send your drawings. Get a price and lead time.

Email sales@symachiningparts.com or message us on WhatsApp at +86 189 1530 7612. All drawings are treated as confidential.